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| Production Scope: | Parts Production Line |
| Production continuity: | Continuous |
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The Cast On Strap Machine is designed to process automotive and industrial batteries. Due to the thickness of the plate groups, production speeds of up to 3 batteries per minute can be achieved. The use of electro mechanical rotary indexing eliminates any delay caused by the momentum of the rotary table and enables perfect positioning.
FKZHQC100 fully automatic automotive casting welding machine is one of the professional lead-acid battery manufacturing equipment developed by our company. The equipment adopts a four-station rotating structure, which is convenient and quick to replace the mold and reduce the labor intensity of workers; the human-machine interface PLC programmable controller is automatically controlled, with the advantages of simple operation, reliable performance, strong functionality and high production efficiency.
COS Machine Feature:
High Automatic: PLC centralized coding, automatic control, intelligence ;
High Quality:Carry on automatic high voltage short circuit test before group beinginserted into tank, to achieve better consistency ;
Wide Application: Meet the needs of car/ medium /traction battery ;
High Flexibility:Humanized design, personalized customization ;
Energy Saving and Environment Friendly:Equipped with environmental dust collecting device. 
1.Production efficiency: 80-90 pieces/hour (saving half of the labor.) (≤100AH/12V)
| Type | Efficiency(batteries/min) | Dimensions(mm) | Power(kw) | Weight(T) |
| FKZHQC100 | 100-130 | 3000x2500x2200 | 68 | 3.0 |
| FKZHZM150 | 40-60 | 4200 x3000 x3100 | 76 | 3.5 |
| FKZH200 | 40-80(100AH/12V) | 3700x2900 x2900 | 110 | 6.0 |
| FKZHDM600S | 40-60(500AH/24V) | 6370 x 3800 x 3850 | 115 | 6.0 |
1. Operators: 2 people;
2. The main machine adopts a pneumatic intermittent rotary lifting turntable mechanism to drive four groups of pneumatic clamps to rotate to complete the clamping and transfer function of the four-station pole group.
3. The main machine turntable rotates 90º and lifts once each time, and the pneumatic intermittent rotary lifting turntable mechanism rotates in sequence; four processes are installed in the pole group, sorting brushing ears and brushing agents, mold casting and welding, and removing the pole group.
4. The first station is the pole group loading process: it consists of a cylinder lifting and supporting plate mechanism and a pneumatic clamp. During the operation, the cylinder lifting and supporting plate mechanism cooperates with the pneumatic clamp on the turntable to manually operate the pole group loading, clamping, and 180º flipping of the clamp. At this point, the pole group loading process is completed, preparing for the next process.
5. The second station is the ear brushing and soaking agent process: it consists of a cylinder lifting and supporting plate mechanism and a pneumatic clamp, a reciprocating platform (brush, wire brush and flux box), and a sorting mechanism. Its function is to first tidy up the pole group and the pole ear, then use a wire brush to brush off the oxide layer on the pole ear, and then use a brush dipped in flux to brush the pole ear so that the flux is evenly brushed on the pole ear. This process is completed automatically.
6. The third station is the casting process: it consists of a cylinder lifting mechanism and a pneumatic clamp, a mold, a demolding mechanism, a lead melting furnace, a lead pump, and a cooling system. The working conditions of this station directly affect the quality of the cast-welded pole group. This process is completed automatically.
7. The fourth station is to take out the pole group and install the slot. It consists of a cylinder lifting support plate mechanism and a pneumatic clamp. Flip the clamp that has been flipped 180º before back to its original state, then loosen the clamp to let the cast-welded pole group fall on the pneumatic lifting support plate, and manually take out the pole group and install the slot to complete the entire welding process.
Since its establishment in 2004, the company has taken technological innovation as the leading factor, relying on R&D, sophisticated manufacturing and perfect after-sales service, and has successfully launched a series of special equipment for lead-acid battery production, mainly including plate manufacturing equipment, plate processing equipment and battery assembly equipment, and has promoted and popularized it in the battery manufacturing industry.
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