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Cutting and Brushing Machine cuts the loaded or unloaded panels (double plates) in the middle and the nails to the desired length and brushes the nails. Brushing is a method used to clean the nails of the glued plate from putty residues.
FKSQ80 single-piece ear cutting, ear brushing and edge brushing machine is one of the new equipment specially developed for the processing technology of large dense plates of lead-acid batteries by combining the advantages of our company. It automatically completes the ear brushing, ear cutting and edge brushing to meet the requirements of environmental protection development in the industry.
Plate Cutting and Brushing Machine Feature:
High Automatic: PLC centralized coding, automatic control, intelligence ;
High Precision : Carry on automatic high voltage short circuit test before group being inserted into tank, to achieve better consistency ;
Easy Operation and Maintenance : All the processes are monitored, the alarming position and running status can be shown ;
Wide Application: For various single/two-joint plates, meets different needs of customers ;
Energy Saving and Environment Friendly:Side and bottom fan motors are engineered, and lead dust integrated collecting device is equipped to achieve better environmental performance.
1. Production efficiency: 60-90 large pieces/min (calculated based on plate thickness of 4mm)
Type | Efficiency(batteries/min) | Dimensions(mm) | Power(kw) | Weight(T) |
FKSQ80 | 60-80 | L:160-300 W:135-165 | 15 | 3.0 |
FKSQ100 | 60-80 | L:160-300 W:135-165 | 18 | 5 |
1. The step-by-step feeding method is adopted to continuously complete the loading, ear brushing, conveying, ear cutting, edge brushing and sheet collection, with a high degree of automation and saving a lot of labor;
2. The plate conveying track and brush can be precisely adjusted to adapt to the changes in the plate size and correct the wear of the brush; the roller brush is easy to disassemble and assemble.
3. The ear is cut by saw blade or rolling cutting; the edge brushing is to brush the plate along the gap direction of the plate;
4. The mechanical action of the plate ear brushing and ear cutting and the impact of the conveying electrodeless plate during the frame brushing process effectively prevents the plate active material from falling off and loosening, and the total scrap rate caused by equipment reasons during ear cutting and frame brushing is low.
5. The machine adopts a sealed structure, equipped with top and local dust suction interfaces, and a large lead powder dust collection hopper is set at the bottom, which is convenient for cleaning and sorting. It meets environmental protection requirements and greatly saves environmental protection costs;
6. The equipment has a reasonable structure, adopts centralized lubrication, and the electric control box is sealed as a whole;
7. In terms of operation, it is reliable and consumes less energy.
Since its establishment in 2004, the company has taken technological innovation as the leading factor, relying on R&D, sophisticated manufacturing and perfect after-sales service, and has successfully launched a series of special equipment for lead-acid battery production, mainly including plate manufacturing equipment, plate processing equipment and battery assembly equipment, and has promoted and popularized it in the battery manufacturing industry.